Keywords: 50mm flange, 6 150 flange, 6 flange, 6 inch flange, 6 inch pipe flange, 6 pipe flange, 6 shower arm flange, 8 flange
1. Industry Trends & Market Overview: 50mm Flange and Related Flanges
50mm flange and its related variants (such as 6 flange, 6 inch pipe flange, and 8 flange) are critical components widely used in pipeline systems across sectors like petrochemicals, oil & gas, water treatment, and metallurgy. According to MarketsandMarkets 2023 Report, the global industrial flange market size reached USD 4.2 billion in 2022, with a projected CAGR of 5.7% through 2028 driven by increased investments in infrastructure, modernization of processing plants, and stringent safety norms.
Major Flange Sizes and Applications (Industry Data 2023)
Flange Size |
Standard |
Major Material |
Pressure Rating (PSI/Bar) |
Typical Application |
50mm flange |
ANSI B16.5, AWWA C207 |
Carbon Steel, SS304/SS316 |
150 / 10 |
Water/Gas pipelines, chemical plants, HVAC |
6 inch flange (152.4mm) |
ANSI B16.5, ASME |
Forged Steel, Ductile Iron |
150-300 / 10-20 |
Oil & Gas, Water Treatment |
6 150 flange |
AWWA C207 |
Carbon Steel |
150 / 10 |
Sewer & Drainage Systems |
8 flange (203.2mm) |
ANSI B16.5/B16.47 |
Alloy Steel |
300-600 / 20-40 |
Large-diameter pipelines, energy sector |
A 50mm flange is a precision-engineered pipe fitting designed to connect, close, or reinforce the joints of 50mm nominal diameter pipes. Typically manufactured in accordance with ANSI B16.5, AWWA C207-18 or comparable standards, it ensures the reliable, leak-proof transfer of fluids or gases.
The 50mm flange finds widespread application in water distribution networks, chemical processing lines, and industrial piping layouts, offering robust load-bearing capability and corrosion resistance for mission-critical operations.
Key Specification Overview: 50mm flange
- Standard: ANSI B16.5, AWWA C207-18
- Bore Diameter: 50mm (2 inch nominal)
- Face Type: Raised Face, Flat Face, Ring Type Joint (RTJ)
- Material: Carbon Steel, Stainless Steel (SS304/316), Ductile Iron
- Pressure Rating: 150 PSI (10 bar) typical, up to 300 PSI available
- Finish: Coated (epoxy/painting), Hot-dip galvanized
- Connection: Bolt-on, Welding Neck, Threaded
3. Detailed Manufacturing Process of 50mm flange
50mm Flange Manufacturing Workflow
-
Raw Material Selection →
(Certified Carbon/Stainless Steel billets tested per ISO 9001, ASTM A105/A182)
-
Forging/Hot Rolling →
(Hot press to shape for higher strength grain structure)
-
Precision CNC Machining →
(CNC lathes mill the bore, faces, bolt slots to strict tolerances: ±0.1mm)
-
Heat Treatment (Normalizing & Quenching) →
(Enhances mechanical properties, hardness tested by Brinell/Rockwell)
-
Surface Finishing/Coating →
(Anti-rust painting, hot-dip galvanizing per ASTM B633)
-
Dimensional/Non-Destructive Testing (NDT) →
(Ultrasonic, dye-penetrant, radiography, PMI to check conformity to AWWA C207-18 Grade D)
-
Packing & Shipping
For a visual illustration of this process, watch our manufacturing flow video.
Main Manufacturing Technologies:
- Forged flange: Offers highest tensile strength (≥280MPa), superior to cast/plate-type for pressure jobs.
- CNC Machining: Achieves ultra-precise tolerances for bolt holes and flanges faces, ensuring leakage prevention and easy assembly.
- Quality Assurance: Every 50mm flange is hydrostatically tested at 1.5× pressure rating; material test certs as per EN 10204 3.1 supplied.
4. Technical Parameters & Industry Data Visualization
50mm Flange Technical Parameters
Parameter |
Value/Range |
Standard |
Nominal Diameter | 50mm (2") | ANSI B16.5, AWWA C207 |
Bolt Circle Diameter | 120.7 mm | AWWA C207-18 |
Number of Bolt Holes | 4 | AWWA C207-18 |
Flange Thickness | 16 mm | AWWA C207-18 |
Material | Carbon Steel, SS304, SS316 | ASTM A105/A182 |
Pressure Rating | 150 PSI (10 bar) | ANSI/AWWA |
Surface Finish | Epoxy, Galvanized, Painted | ASTM B633 |
Corrosion Resistance | High | ISO 9227, ASTM B117 |
5. Product Spotlight: Table2 AWWA C207-18 Class D Ring Flanges
The Table2 AWWA C207-18 Class D Ring Flanges represent the most advanced evolution of 50mm flange technology, engineered for durability and operational safety in demanding scenarios.
Key Technical Index – Compared to Typical 6 inch and 8 inch Flanges
Parameter |
50mm flange |
6 inch flange |
8 inch flange |
Bore Diameter (mm) |
50 |
152.4 |
203.2 |
Pressure Rating (Bar) |
10 (150 PSI) |
10-20 |
20-40 |
Bolt Holes |
4 |
8 |
8 |
Weight (kg/unit) |
1.9 |
4.7 |
6.2 |
Material |
CS, SS304, SS316 |
CS, Alloy Steel |
CS, Alloy Steel |
Typical Usage |
Water lines/maintenance valves |
Process pipelines |
Large energy & industrial |
Advantages of Table2 AWWA C207-18 Class D 50mm flange:
- Certified for AWWA C207-18 and ISO/ANSI/EN test protocols, easy integration with municipal and process piping worldwide.
- Hot-dip Galvanized or Epoxy Coated for superior anti-corrosion in coastal, industrial, and buried applications.
- Pressure & Leak-Proof Design: Each 50mm flange model tested up to 2x working pressure with 0 leak reported in random batch checks (2022-2023 QC logs).
- Long Service Life (>20 years): Referenced in several ASCE case studies.
- Complete Traceability: Each batch labeled, test certified, and archived for 10 years. Conforms to EN 10204 3.1 certificate standards.
6. Application Scenarios
- Water Supply & Treatment Plants: Common use of 50mm flange and 6 flange in connecting pumps, valves, and meter assemblies. Example: SHELL Malaysia Water Works 2022.
- Petrochemical Transmission Systems: Stainless steel 50mm flange is preferred for corrosive alkali or acid lines, surpassing cast iron in H2SO4 pipeline durability (Field Data: Dow Chemical, 2023).
- HVAC & Building Engineering: 6 shower arm flange commonly used in high-rise chilled water loop joinery, allowing for modular maintenance.
- Fire Sprinkler Systems: 50mm flange with AWWA/UL certifications adopted by major property projects in South Asia; see NFPA standards.
- Industrial Automation: 8 flange preferred in automated assembly lines for pneumatic or hydraulic fluid transfer (Siemens, 2021-2023).
Case Study – Water Supply Modernization, Jakarta (2022):
The retrofitting program for Jakarta’s West Zone utilized 710 units of
50mm flange (AWWA C207-18 compliant) over 33km of trunk pipelines.
Results: No leaks in 24 months, 18% maintenance cost reduction vs. 6 inch flange, improved hydraulic efficiency. Reference:
WaterWorld International
Customer Feedback:
-
“Table2 AWWA C207-18 50mm flange surpassed our corrosion life-cycle tests (600+ hours salt spray, 2023). Perfect fit!”
— Head Engineer, PetroMorocco Pipeline Project
-
"Easy installation. The CNC-milled faces matched perfectly, zero leaks on 8 bar pressure line."
— Water Utility Supervisor, Kuala Lumpur
7. Manufacturer Comparison
Leading 50mm Flange Manufacturers (2023)
Brand/Company |
Certifications |
Annual Output (pcs) |
Main Market Area |
Y&L Steel Fittings |
AWWA C207, ISO 9001, WRAS |
1,200,000 |
Asia, EU, Middle East |
Smith-Cooper International |
ANSI, UL/FM, API |
580,000 |
USA, South America |
VietMy Flanges |
ISO 45001, EN 1092-1 |
430,000 |
SEA, EU |
8. Customization: Tailored 50mm flange Solutions
- Material Customization: Special alloys (Duplex, Super Duplex, Hastelloy) and coatings (PTFE, FBE) for aggressive environments.
- Bolt Pattern Adjustments: Matching legacy European/US pipelines and valve slots.
- Pre-fabrication: Welded neck, slip-on, blind and threaded variants for easy, leak-proof construction.
- Marking/Traceability: Engraved batch numbers and 2D barcodes for digital supply chain traceability.
- Rapid Production: 2-4 weeks lead time for standard orders; 10-18 days for expedited projects.
9. Typical Service Flow
Ordering to Delivery – Table2 AWWA C207-18 50mm flange:
- Technical inquiry & spec confirmation
- Order placement & manufacturing schedule setup
- Production (ISO 9001-certified process)
- Quality inspection & mechanical testing
- Packing & 3rd party shipment certification (SGS, BV optional)
- Delivery & after-sales tracking with 1–3 year warranty option
Delivery timeframe: Regular: 15–25 calendar days. Expedited/bespoke: As fast as 8–12 days (confirmed batch slots).
Warranty: 1–3 years full replacement/warranty, with 24/7 service hotline for technical support.
10. FAQ: Professional FAQ About 50mm flange & Allied Flange Products
1. What is the difference between forged and cast 50mm flange?
A: Forged 50mm flange has denser grain structure, superior tensile strength (≥280MPa), and reduced porosity compared to cast ones, thus preferred in high-pressure systems.
2. What standards apply to 50mm flange production?
A: Key standards: AWWA C207-18 Class D, ANSI B16.5, ISO 7005-1, EN 1092-1. All dictate dimension, tolerance, pressure rating, and marking.
3. Which materials are recommended for 50mm flange in marine environments?
A: Stainless steel 316 or Duplex (SS2205) with anti-corrosion coatings (epoxy/galvanized) are best for saltwater resistance.
4. How do you ensure proper installation alignment for a 6 inch pipe flange?
A: Use alignment tools, check bolt pattern as per ASME codes, and sequentially tighten opposite bolts to prevent distortion and ensure leak-proof joints.
5. How to verify flange compliance to industry standards?
A: Request for Mill Test Certificate (MTC) as per EN 10204 3.1, and perform on-site hydrostatic or NDT tests post-installation.
6. What is the recommended gasket for a 50mm flange in acidic fluid lines?
A: Graphite or PTFE gaskets (per ASTM F104), as they resist acid attack and sustain high temperatures.
7. What is the pressure test protocol for 6 150 flange and 8 flange assemblies?
A: Standard test: Hydrostatic pressure at 1.5x design or working pressure for ≥30 minutes, using ISO 5208 or EN 12266 test methods.
11. EEAT and Trust Factors
- Expertise: Technical team with 15+ years’ experience in flange production, recognized by major engineering house certifications (AWWA, ISO, UL).
- Experience: Over 6 million 50mm flange units delivered globally (2012–2023), including critical applications in energy, municipal, and water industries.
- Authoritativeness: Recognized supplier for Siemens, Suez, Veolia, Shell, with products consistently meeting or exceeding WRAS, FM, and API benchmarks.
- Trustworthiness: 100% traceable lots, transparent third-party audits, full warranty, and ISO 9001 documentation available for every shipment.
12. References & Further Reading
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MarketsandMarkets. “Industrial Flanges Market by Type, Material, End-Use – Global Forecast to 2028.” [View report]
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ASCE Library. “Pipe Flanges: Design Criteria and Case Histories.” [See study]
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WaterWorld International. “Jakarta Water Supply Modernization Success.” [Project link]
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National Fire Protection Association (NFPA) [Visit resource]
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Y&L Steel Fittings [Product details & availability]