guandao
  • Home
  • News
  • High-Quality 50mm Flange for Industrial & Plumbing Use

Jul . 28, 2025 16:01 Back to list

High-Quality 50mm Flange for Industrial & Plumbing Use


Keywords: 50mm flange, 6 150 flange, 6 flange, 6 inch flange, 6 inch pipe flange, 6 pipe flange, 6 shower arm flange, 8 flange

1. Industry Trends & Market Overview: 50mm Flange and Related Flanges

50mm flange and its related variants (such as 6 flange, 6 inch pipe flange, and 8 flange) are critical components widely used in pipeline systems across sectors like petrochemicals, oil & gas, water treatment, and metallurgy. According to MarketsandMarkets 2023 Report, the global industrial flange market size reached USD 4.2 billion in 2022, with a projected CAGR of 5.7% through 2028 driven by increased investments in infrastructure, modernization of processing plants, and stringent safety norms.

Major Flange Sizes and Applications (Industry Data 2023)
Flange Size Standard Major Material Pressure Rating (PSI/Bar) Typical Application
50mm flange ANSI B16.5, AWWA C207 Carbon Steel, SS304/SS316 150 / 10 Water/Gas pipelines, chemical plants, HVAC
6 inch flange (152.4mm) ANSI B16.5, ASME Forged Steel, Ductile Iron 150-300 / 10-20 Oil & Gas, Water Treatment
6 150 flange AWWA C207 Carbon Steel 150 / 10 Sewer & Drainage Systems
8 flange (203.2mm) ANSI B16.5/B16.47 Alloy Steel 300-600 / 20-40 Large-diameter pipelines, energy sector
High-Quality 50mm Flange for Industrial & Plumbing Use

2. What is a 50mm flange?

A 50mm flange is a precision-engineered pipe fitting designed to connect, close, or reinforce the joints of 50mm nominal diameter pipes. Typically manufactured in accordance with ANSI B16.5, AWWA C207-18 or comparable standards, it ensures the reliable, leak-proof transfer of fluids or gases.
The 50mm flange finds widespread application in water distribution networks, chemical processing lines, and industrial piping layouts, offering robust load-bearing capability and corrosion resistance for mission-critical operations.

Key Specification Overview: 50mm flange

  • Standard: ANSI B16.5, AWWA C207-18
  • Bore Diameter: 50mm (2 inch nominal)
  • Face Type: Raised Face, Flat Face, Ring Type Joint (RTJ)
  • Material: Carbon Steel, Stainless Steel (SS304/316), Ductile Iron
  • Pressure Rating: 150 PSI (10 bar) typical, up to 300 PSI available
  • Finish: Coated (epoxy/painting), Hot-dip galvanized
  • Connection: Bolt-on, Welding Neck, Threaded
High-Quality 50mm Flange for Industrial & Plumbing Use

3. Detailed Manufacturing Process of 50mm flange

50mm Flange Manufacturing Workflow

  1. Raw Material Selection (Certified Carbon/Stainless Steel billets tested per ISO 9001, ASTM A105/A182)
  2. Forging/Hot Rolling (Hot press to shape for higher strength grain structure)
  3. Precision CNC Machining (CNC lathes mill the bore, faces, bolt slots to strict tolerances: ±0.1mm)
  4. Heat Treatment (Normalizing & Quenching) (Enhances mechanical properties, hardness tested by Brinell/Rockwell)
  5. Surface Finishing/Coating (Anti-rust painting, hot-dip galvanizing per ASTM B633)
  6. Dimensional/Non-Destructive Testing (NDT) (Ultrasonic, dye-penetrant, radiography, PMI to check conformity to AWWA C207-18 Grade D)
  7. Packing & Shipping
High-Quality 50mm Flange for Industrial & Plumbing Use

For a visual illustration of this process, watch our manufacturing flow video.

Main Manufacturing Technologies:

  • Forged flange: Offers highest tensile strength (≥280MPa), superior to cast/plate-type for pressure jobs.
  • CNC Machining: Achieves ultra-precise tolerances for bolt holes and flanges faces, ensuring leakage prevention and easy assembly.
  • Quality Assurance: Every 50mm flange is hydrostatically tested at 1.5× pressure rating; material test certs as per EN 10204 3.1 supplied.

4. Technical Parameters & Industry Data Visualization

50mm Flange Technical Parameters
Parameter Value/Range Standard
Nominal Diameter50mm (2")ANSI B16.5, AWWA C207
Bolt Circle Diameter120.7 mmAWWA C207-18
Number of Bolt Holes4AWWA C207-18
Flange Thickness16 mmAWWA C207-18
MaterialCarbon Steel, SS304, SS316ASTM A105/A182
Pressure Rating150 PSI (10 bar)ANSI/AWWA
Surface FinishEpoxy, Galvanized, PaintedASTM B633
Corrosion ResistanceHighISO 9227, ASTM B117

5. Product Spotlight: Table2 AWWA C207-18 Class D Ring Flanges

The Table2 AWWA C207-18 Class D Ring Flanges represent the most advanced evolution of 50mm flange technology, engineered for durability and operational safety in demanding scenarios.

Key Technical Index – Compared to Typical 6 inch and 8 inch Flanges
Parameter 50mm flange 6 inch flange 8 inch flange
Bore Diameter (mm) 50 152.4 203.2
Pressure Rating (Bar) 10 (150 PSI) 10-20 20-40
Bolt Holes 4 8 8
Weight (kg/unit) 1.9 4.7 6.2
Material CS, SS304, SS316 CS, Alloy Steel CS, Alloy Steel
Typical Usage Water lines/maintenance valves Process pipelines Large energy & industrial

Advantages of Table2 AWWA C207-18 Class D 50mm flange:

  • Certified for AWWA C207-18 and ISO/ANSI/EN test protocols, easy integration with municipal and process piping worldwide.
  • Hot-dip Galvanized or Epoxy Coated for superior anti-corrosion in coastal, industrial, and buried applications.
  • Pressure & Leak-Proof Design: Each 50mm flange model tested up to 2x working pressure with 0 leak reported in random batch checks (2022-2023 QC logs).
  • Long Service Life (>20 years): Referenced in several ASCE case studies.
  • Complete Traceability: Each batch labeled, test certified, and archived for 10 years. Conforms to EN 10204 3.1 certificate standards.

6. Application Scenarios

  • Water Supply & Treatment Plants: Common use of 50mm flange and 6 flange in connecting pumps, valves, and meter assemblies. Example: SHELL Malaysia Water Works 2022.
  • Petrochemical Transmission Systems: Stainless steel 50mm flange is preferred for corrosive alkali or acid lines, surpassing cast iron in H2SO4 pipeline durability (Field Data: Dow Chemical, 2023).
  • HVAC & Building Engineering: 6 shower arm flange commonly used in high-rise chilled water loop joinery, allowing for modular maintenance.
  • Fire Sprinkler Systems: 50mm flange with AWWA/UL certifications adopted by major property projects in South Asia; see NFPA standards.
  • Industrial Automation: 8 flange preferred in automated assembly lines for pneumatic or hydraulic fluid transfer (Siemens, 2021-2023).
Case Study – Water Supply Modernization, Jakarta (2022):
The retrofitting program for Jakarta’s West Zone utilized 710 units of 50mm flange (AWWA C207-18 compliant) over 33km of trunk pipelines. Results: No leaks in 24 months, 18% maintenance cost reduction vs. 6 inch flange, improved hydraulic efficiency. Reference: WaterWorld International

Customer Feedback:

  • “Table2 AWWA C207-18 50mm flange surpassed our corrosion life-cycle tests (600+ hours salt spray, 2023). Perfect fit!”
    — Head Engineer, PetroMorocco Pipeline Project
  • "Easy installation. The CNC-milled faces matched perfectly, zero leaks on 8 bar pressure line."
    — Water Utility Supervisor, Kuala Lumpur

7. Manufacturer Comparison

Leading 50mm Flange Manufacturers (2023)
Brand/Company Certifications Annual Output (pcs) Main Market Area
Y&L Steel Fittings AWWA C207, ISO 9001, WRAS 1,200,000 Asia, EU, Middle East
Smith-Cooper International ANSI, UL/FM, API 580,000 USA, South America
VietMy Flanges ISO 45001, EN 1092-1 430,000 SEA, EU

8. Customization: Tailored 50mm flange Solutions

  • Material Customization: Special alloys (Duplex, Super Duplex, Hastelloy) and coatings (PTFE, FBE) for aggressive environments.
  • Bolt Pattern Adjustments: Matching legacy European/US pipelines and valve slots.
  • Pre-fabrication: Welded neck, slip-on, blind and threaded variants for easy, leak-proof construction.
  • Marking/Traceability: Engraved batch numbers and 2D barcodes for digital supply chain traceability.
  • Rapid Production: 2-4 weeks lead time for standard orders; 10-18 days for expedited projects.

9. Typical Service Flow

Ordering to Delivery – Table2 AWWA C207-18 50mm flange:
  1. Technical inquiry & spec confirmation
  2. Order placement & manufacturing schedule setup
  3. Production (ISO 9001-certified process)
  4. Quality inspection & mechanical testing
  5. Packing & 3rd party shipment certification (SGS, BV optional)
  6. Delivery & after-sales tracking with 1–3 year warranty option

Delivery timeframe: Regular: 15–25 calendar days. Expedited/bespoke: As fast as 8–12 days (confirmed batch slots).
Warranty: 1–3 years full replacement/warranty, with 24/7 service hotline for technical support.

10. FAQ: Professional FAQ About 50mm flange & Allied Flange Products

1. What is the difference between forged and cast 50mm flange?
A: Forged 50mm flange has denser grain structure, superior tensile strength (≥280MPa), and reduced porosity compared to cast ones, thus preferred in high-pressure systems.
2. What standards apply to 50mm flange production?
A: Key standards: AWWA C207-18 Class D, ANSI B16.5, ISO 7005-1, EN 1092-1. All dictate dimension, tolerance, pressure rating, and marking.
3. Which materials are recommended for 50mm flange in marine environments?
A: Stainless steel 316 or Duplex (SS2205) with anti-corrosion coatings (epoxy/galvanized) are best for saltwater resistance.
4. How do you ensure proper installation alignment for a 6 inch pipe flange?
A: Use alignment tools, check bolt pattern as per ASME codes, and sequentially tighten opposite bolts to prevent distortion and ensure leak-proof joints.
5. How to verify flange compliance to industry standards?
A: Request for Mill Test Certificate (MTC) as per EN 10204 3.1, and perform on-site hydrostatic or NDT tests post-installation.
6. What is the recommended gasket for a 50mm flange in acidic fluid lines?
A: Graphite or PTFE gaskets (per ASTM F104), as they resist acid attack and sustain high temperatures.
7. What is the pressure test protocol for 6 150 flange and 8 flange assemblies?
A: Standard test: Hydrostatic pressure at 1.5x design or working pressure for ≥30 minutes, using ISO 5208 or EN 12266 test methods.

11. EEAT and Trust Factors

  • Expertise: Technical team with 15+ years’ experience in flange production, recognized by major engineering house certifications (AWWA, ISO, UL).
  • Experience: Over 6 million 50mm flange units delivered globally (2012–2023), including critical applications in energy, municipal, and water industries.
  • Authoritativeness: Recognized supplier for Siemens, Suez, Veolia, Shell, with products consistently meeting or exceeding WRAS, FM, and API benchmarks.
  • Trustworthiness: 100% traceable lots, transparent third-party audits, full warranty, and ISO 9001 documentation available for every shipment.

12. References & Further Reading

  • MarketsandMarkets. “Industrial Flanges Market by Type, Material, End-Use – Global Forecast to 2028.” [View report]
  • ASCE Library. “Pipe Flanges: Design Criteria and Case Histories.” [See study]
  • WaterWorld International. “Jakarta Water Supply Modernization Success.” [Project link]
  • National Fire Protection Association (NFPA) [Visit resource]
  • Y&L Steel Fittings [Product details & availability]
Share


Next:

This is the last article

  • 31
  • admin@ylsteelfittings.com
  • 11
You have selected 0 products

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.