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Jul . 27, 2025 19:01 Back to list

High Quality WNRF Flange for Industrial Use | Reliable & Durable


Keywords: wnrf flange, flange wn 150 rf, ansi b16 5 150 rf, flange wnrf 150, flange wn 150
This article presents an in-depth look at WNRF (Weld Neck Raised Face) flanges following ANSI B16.5 specifications, focusing on market trends, technical specifications, application scenarios, and product superiority. Drawing from industry reports, actual client feedback, authoritative standards, and real product data, we help you make critical procurement and application decisions for rigorous industrial needs.

1. Industry Overview & Market Trends for WNRF Flanges
High Quality WNRF Flange for Industrial Use | Reliable & Durable

Weld Neck Raised Face Flanges (WNRF) are a key component in high-performance piping systems, especially under high pressure and temperature conditions. Their unique neck design ensures optimal stress distribution between piping and flange, offering enhanced mechanical strength. WNRF flanges are predominantly used across petrochemical, metallurgy, water treatment, power generation, and marine industries—meeting stringent reliability and long-term performance mandates.

Figure 1: Global Market Growth Trend for WNRF Flanges (2018–2024; Source: Marketwatch, 2024)

  1. Rapid Adoption: Global demand for wnrf flanges has seen annual growth rates averaging 5.3% (2019–2023), driven by petrochemical expansions and stricter pipeline safety standards.
  2. Regulatory Compliance: The migration towards ANSI B16.5 and ISO 9001-compliant flanges is now industry norm for critical applications, especially for corrosion and pressure intolerance.
  3. Digital & CNC Integration: Factories now align with Industry 4.0—CNC machining of wnrf flanges improves accuracy & traceability, verifiable by radiographic/ultrasonic inspection records.
2. Technical Parameters & Comprehensive Specification Table
Major Parameters for WNRF Flange (ANSI B16.5 150 RF Series)
Parameter Description Typical Value/Range Standard/Reference
NPS (Nominal Pipe Size) Standard diameter of pipe/flange connection ½" to 24" ANSI B16.5
Pressure Class Max allowable working pressure at specified temp 150#, 300#, 600# ... ANSI B16.5
Face Type Surface for gasket interaction/sealing Raised Face (RF) ANSI B16.5
Material Forged steel grades A105, F304/316, Alloy Steel ASTM/ASME
Wall Thickness (mm) Web/neck thickness Sch 10S, Sch 40, Sch 80, etc. ASME B36.10M
Temperature Range Continuous service environment -29℃ to 593℃ Manufacturer Data
Corrosion Resistance Anti-rust, anti-corrosive capabilities ≥ 1000 hours (Salt Spray Test) ISO 9227
Testing & Inspection Quality evaluation PMI, UT, RT, Spectometry ISO/ANSI/EN
High Quality WNRF Flange for Industrial Use | Reliable & Durable
Typical "Flange WN 150 RF" In-situ Installation
(Source: YL Steel Fittings, 2024)
3. In-depth Manufacturing Process of WNRF Flange
Manufacturing Flowchart:
Raw Material Selection (A105/SS304/SS316) Billet Cutting Forging/Forming Heat Treatment (Normalizing/Tempering) CNC Machining (Precision Turning, Drilling) Surface Finishing (Shot Blasting/RF Serration) Dimensional & NDT Inspection Marking & Packing
*Each stage incorporates ISO 9001/ANSI B16.5 & EN 10204 3.1/3.2 certification standards for traceability and quality control.
View WNRF Flange Factory Manufacturing Video
Key Process Highlights
  • Material Excellence: 100% EU/ASTM/ASME-approved steel billets, with material test certificates (MTCs) upon shipment for full traceability.
  • Forging Advantages: Compared with casting, forging yields denser microstructure and markedly higher fatigue strength & durability, meeting API 6A tolerances.
  • CNC Machining: Digital turning/milling (CNC) achieves surface roughness ≤ Ra 3.2μm on raised face, ensuring optimal gasket seating and leak resistance.
  • QA/QC Inspection: Each wnrf flange is ultrasonically & dimensionally inspected; hardness, PMI (Positive Material Identification), and high-pressure hydrotesting (up to 1.5 × DN) are strictly enforced.
  • Packing & Marking: Each product is batch/heat-marked and seaworthy-packed with silica gel & desiccants, ensuring no rust during global transit.
4. Data Visualization & Comparative Analysis

Figure 2: Comparative technical analysis of ANSI B16.5 Flange 150 RF vs 300 RF

Figure 3: Main Industry Utilization Rates for wnrf flange (2023)

High Quality WNRF Flange for Industrial Use | Reliable & Durable
Flange WNRF 150 High-Pressure Test Bench (ISO Certified Lab, 2023)
5. Advantages of WNRF Flange in Application Scenarios
  • Superior Fatigue and Leak Resistance: The tapered hub and full penetration welding zone disperse stress waves, minimizing fatigue (up to 35% longer service according to PetroIndustry Journal, 2023).
  • Corrosion Proof: State-of-the-art surface treatment and material selection (≥1000 hours salt spray resistance) ensure usage in acid, alkali or marine atmospheres.
  • Optimal for High-Pulsation Systems: ANSI B16.5 150 RF successfully passes pipeline vibration and thermal cycling tests (per ASTM D1599) up to 1.5 million cycles, making it first-choice for fluid transport, high-temperature steam, and critical process lines.
  • Easy Gasket Compatibility: The raised face ensures firm adhesion to gaskets (spiral wound, graphite, PTFE), preventing leaks even after maintenance cycles.
  • Reduced Life-cycle Costs: Lower maintenance and inspection frequency, with life expectancy >20 years in standard operation—verified by major EPC contractors globally.
6. Vendor & Product Comparison: Why Choose YL Steel Fittings?
Feature/Factor YL Steel Fittings Regular Supplier A Regular Supplier B
Material Source EU/US-certified billets, full MTCs Regional steel, partial certification Mixed source
CNC Precision <= 0.05mm 0.15mm 0.20mm
Testing 100% PMI, UT/RT, hydro-test 20% sampled Statiscal sampling
Certification ISO, PED, EN10204 3.1 ISO only Factory cert
Warranty 36 months 12 months 6–12 months
Delivery 3–5 weeks (Standard) 6–8 weeks 9–10 weeks
  • Authoritative Third-Party Test Report can be delivered with each batch, upon client request.
  • Services provided in partnership with major EPC firms: Siemens, Sinopec, Petrobras, Taiwan Power, etc.
  • Annual export volume > 3500 tons, serving 47 countries (2023 data).
  • 24/7 Customer Support and documented QA procedures meet global audit requirements.
7. Customization, Delivery & Quality Assurance
Turnkey Customization Solution:
  1. Custom bore sizes, face finish (serrations, roughness Ra 3.2/6.3), extra surface treatments (galvanizing, PTFE coating, etc.).
  2. Tailored marking as per project code and batch traceability (QR code, RFID optional).
  3. Special tests: low-temp Charpy impact, macro/micro structural analysis, per ASTM, ISO, or client standards.
  4. Warranty: 36 months, with "free replacement" for manufacturing defects (under documented maintenance).
  5. Packing: Water-proof, export-grade packaging, wooden cases for overseas delivery.
  6. Typical Production Cycle: Standard sizes: 16-24 days; Custom: 28-36 days; Stock available for urgent projects.
8. Real Project Cases & Client Feedback
Case Study: Qatar Petro Refinery Expansion (2022)
A $120M refinery expansion required 3200 sets of wnrf flange (ANSI B16.5 150 RF, sizes 2"~16"). YL Steel's strict PMI & UT protocols ensured 100% pass rate at site entry. Despite ambient salt spray (avg >1000 mg/㎡/24hr), all flanges retained no measurable corrosion after 18 months in service. EPC project manager cited "zero leakage, rapid installation, responsive support".
Feedback: Taiwan Power - Steam Pipeline Retrofit
18" flange wnrf 150 units deployed. After 32 months under high-frequency thermal cycling, periodic NDT (ultrasound, dye penetrant) revealed no detected microcracks. Flange neck-to-pipe welds outperformed previous slip-on models by >28% in fatigue life, cutting lifecycle maintenance costs by 22%.
Client Interview: Netherlands Urban Water Supply
Stainless steel (A182 F316L) wnrf flange used for potable water: "The gasket seal integrity outlasted 5-year routine cycle, with no water seepage or justified warranty claim. Delivery cycled 12% faster than EU domestic suppliers."
9. FAQ — Expert Answers on wnrf flange Selection & Installation
Frequently Asked Technical Questions
Q1: What is the main advantage of a Weld Neck Raised Face (wnrf flange) compared to slip-on or socket weld types?
A: The wnrf flange has a tapered, full-length neck that allows butt welding to the pipe, resulting in superior stress distribution and fatigue life—ideal for high-pressure, high-vibration installations.
Q2: Which materials are commonly used for flange wn 150 rf?
A: Top grades include ASTM A105 (carbon steel), A182 F304/F316 (stainless steel), and alloy steels (F11, F22), selected based on corrosion and temperature resistance requirements—the material always complies with ANSI and ISO standards.
Q3: What is the standard face finish for ansi b16 5 150 rf?
A: The raised face is usually machined with concentric or spiral serrations, with recommended surface roughness Ra 3.2–6.3 μm, optimizing gasket sealing and ensuring repeatable tightness per ASME B16.20 stipulations.
Q4: Does flange wnrf 150 require any special welding procedures?
A: Butt welding is preferred; always use certified welders per ASME Section IX. Preheat/post-weld heat treatment may be needed for alloy steels, with 100% radiographic (RT) or ultrasonic (UT) inspection recommended for critical service.
Q5: What is the pressure-temperature rating for flange wn 150?
A: Class 150 rating is up to 19.6 bar (285 psi) at ambient, with service at max 593℃ depending on material. Always check the ANSI B16.5 pressure-temperature tables for your specific selection.
Q6: How can I verify the quality and compliance of a wnrf flange?
A: Request an EN10204 3.1/3.2 MTC (Material Test Certificate), review PMI, UT, and hydro-test reports, and check if the manufacturer's ISO9001, PED, and ANSI B16.5 marks are present on the flange body.
Q7: What aftersales/technical support do you offer?
A: YL Steel Fittings provides 3-year warranty, rapid technical troubleshooting (wnrf flange batch.
10. Conclusion & Industry Citations

Summary: The ANSI B16.5 Raised Face Weld Neck Flange stands as a gold standard in critical piping applications, delivering tested structural reliability, outstanding chemical resistance, and long operational lifespan. As confirmed by real-world case histories and impartial industry testing, correct specification and certified sourcing of wnrf flanges secure safe, cost-effective, and sustainable pipeline operation.

For more authoritative technical discussions on WNRF flanges, see:
[1] Pressure Vessel & Piping Engineering Forums — Flanges
[2] Fatigue Life Analysis of Weld Neck Flange Connections, ScienceDirect Journal
[3] TWI-Global: FAQ — What is a Weld Neck Flange?
[4] ASTM International Standardization

Article authored by the YL Steel Fittings Tech Team, 10+ years expertise in global ANSI/ISO flange supply and QA.
For technical service, product data sheets, or RFQ, visit www.ylsteelfittings.com — Experience the future of wnrf flange solutions!
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